Industry 4.0 Solutions

Industrial IT
Precision Built
for Manufacturing

VRTech delivers custom automation software, CNC verification systems, and IT infrastructure tailored for precision manufacturing environments. From shop floor to enterprise — we build it, deploy it, support it.

10+
Years in Industrial IT
v3.5
CNC Scanner Live
100%
Quality Compliant
VRTech Logo
Who We Are

Industrial IT
Without Compromise

VRTech Industrial Automation was founded in 2016 with a clear purpose: deliver enterprise-grade technology solutions to manufacturing environments where reliability, traceability, and precision are non-negotiable.

We specialize in bridging the gap between shop floor operations and digital systems — building custom software, integrating CNC machinery, and hardening IT infrastructure for companies that cannot afford downtime.

Every solution we deploy is engineered to meet industry quality standards, from DHR documentation to barcode verification, ensuring your operations stay audit-ready at all times.

VR
Vinicius Raphael (Vinny Raphael)
Co-Founder & Lead Engineer · VRTech IT Management
🔗 LinkedIn Profile
🔩

Shop Floor Integration

OPC UA, CNC connectivity, barcode systems, and real-time machine data — all seamlessly integrated into your existing workflow.

🛡️

Quality & Compliance Ready

Every system we build includes DHR documentation, audit trails, and traceability features designed to satisfy AS9100 / ISO 13485 inspections.

Custom Software Development

No off-the-shelf limitations. We engineer tools precisely for your processes — from finance automation to CNC program verification.

🌐

IT Infrastructure & Support

Full IT support covering networks, systems, monitoring dashboards, and secure remote access for industrial environments.

What We Do

Core Services

End-to-end technology services engineered for the demands of modern manufacturing.

⚙️

CNC & Machine Integration

Custom software and automation for Brother, Hermle, Doosan, Nakamura-Tome, Biglia, and SW Twin Spindle machines. Barcode-driven workflows, macro variable population, and operator traceability systems built to ISO standards.

💻

Custom Software Development

Desktop and web applications built for manufacturing — including PDF-to-XLSX converters, DHR automation, kiosk systems, and ERP integrations. Python, FastAPI, React, and more.

📊

Production Display Systems

Real-time dashboards displayed on factory floor TVs — OEE monitoring, machine status, shift schedules, emergency response, live news feeds, and lobby information displays. Custom-built for each facility.

🔐

IT Security & Infrastructure

Secure network design, endpoint hardening, VPN setup, and security-by-design principles applied to every system we deploy.

🔗

ERP & Systems Integration

Power Automate workflows, Epicor API connections, and custom middleware connecting your shop floor data to business systems.

📋

Quality & Documentation Systems

DHR paperwork automation, barcode-gated process controls, audit-ready traceability, and digital quality management tools aligned with ISO 9001, ISO 13485, and ISO 27001.

⚙ Commercial Product · Available Now

CNC Program
Scanner v3.5

// PRODUCTION-READY · DEPLOYED AT TECOMET · AUDIT READY

A precision operator support tool that eliminates manual data entry errors on CNC machines. Operators scan barcodes to populate macro variables from a controlled CSV master file — enforcing a human-in-the-loop confirmation before any CNC execution. Deployed on Brother Speedio M140X2 machines at Tecomet and aligned with ISO 9001, ISO 13485, and ISO 27001 compliance requirements. Runs entirely on-premise with no external server or cloud dependency.

  • Barcode-driven operator workflow — scan Part Number, Job, and Operation in sequence
  • Macro variable population direct to Brother Speedio CNC controller
  • CSV master data file controlled and approved by Engineering and Quality
  • Human-in-the-loop confirmation — operator verifies all data before CNC execution
  • Full operator traceability — name, job, part, drawing, and timestamp logged per cycle
  • Live monitoring dashboard with network watchdog and event logging
  • Runs fully on-premise — no cloud or external server required, zero additional infrastructure cost
  • Full SOP, audit documentation, and ISO validation evidence included
Request a Demo Talk to an Engineer
Compatible Machines
Brother Speedio M140X2 / M140X1 / M200X3
Adaptable to other CNC platforms on request
Target Market

Ideal for small and medium-sized manufacturers who need a cost-effective, audit-ready quality gate system — without enterprise licensing or server infrastructure costs.

100%
Operator-confirmed before CNC execution
0
External servers or cloud required
ISO standards covered by design
✓ Live Deployment · Case Study

How Tecomet Eliminated CNC Data Entry Errors on Brother Speedio Machines

Tecomet

The Challenge

Tecomet — a precision manufacturer of medical device implants and aerospace components operating under strict AS9100D and ISO 13485 quality standards — needed to eliminate manual data entry errors on their Brother CNC machines. Operators were manually entering job and part data, creating risk of incorrect machining, traceability failures, and quality audit non-conformances.

The VRTech Solution

  • Deployed Attune Bearing Parsing System on Brother CNC production cells
  • Barcode-driven workflow — operators scan Part Number, Job, and Operation in sequence
  • CSV master file controlled and approved by Engineering and Quality
  • Human-in-the-loop confirmation before every CNC execution — zero automated triggering
  • Full operator traceability logged per cycle with timestamps
  • Live monitoring with network watchdog and FTP activity logging
  • Runs fully on-premise — no cloud or external server dependency
  • System live in production — zero incidents since deployment
✓ Live
Running in Production
0
Incidents Post-Deployment
AS9100D
Quality Standard Compliant

Tecomet is a global precision manufacturer serving medical device OEMs and aerospace prime contractors. tecomet.com ↗

Quality & Compliance

Built for Regulated Manufacturing Environments

📋
ISO 9001:2015
Quality Management System — documented, repeatable workflow with full operator traceability
🏥
ISO 13485:2016
Medical Devices Quality — human-in-the-loop confirmation and controlled data input by design
🔒
ISO 27001:2022
Information Security — no external connectivity, internal FTP only, network watchdog monitoring
🔍
Full Audit Trail
Every scan, job, operator, and timestamp logged automatically for audit readiness
🛡️
Tamper-Proof
Software never triggers CNC execution — operator manual confirmation required at the machine
📄
SOP & Validation
Full Standard Operating Procedure, audit-safe presentation, and validation evidence included
📦
CSV-Controlled Data
All job data originates from an Engineering and Quality approved master CSV file
🌐
On-Premise Architecture
Fully air-gapped from the internet — data stored locally, zero cloud exposure
Ready to Eliminate CNC Data Entry Errors?

Deploy the Attune Bearing Parsing System
in Your Facility

Available for small and medium manufacturers using Brother CNC machines. We handle installation, configuration, and training. No server infrastructure required — up and running on your existing production PC.

Request Demo & Pricing Ask a Question
Machine Expertise

CNC Machines We Work With

Over 10 years of hands-on experience with precision CNC machinery across medical device, aerospace, and industrial manufacturing environments.

Brother Speedio M140X2
Machining Centre
Brother Speedio
M140X2 · M140X1 · M200X3
Hermle C12U
5-Axis Machining
Hermle
C12U
Doosan DNM 350/5AX
Machining Centre
Doosan
DNM 350/5AX
Nakamura-Tome WY-150V
Multi-Tasking Lathe
Nakamura-Tome
WY-150V
Biglia B465 T2 Y2
CNC Turning
Biglia
B465 T2 Y2
SW W02 Twin Spindle
Twin Spindle
SW
W02

Also experienced with SW Twin Spindle machining centres and a broad range of industrial CNC environments. Every solution we build is tested and validated on production machines.

Our Work

Project Portfolio

A selection of custom solutions deployed across industrial and manufacturing environments.

⭐ Flagship Product
⚙️
CNC Program Scanner v3.5

Precision operator support tool eliminating manual data entry errors on Brother Speedio CNC machines. Barcode-driven workflow with CSV-controlled master data. Deployed at Tecomet — ISO 9001, ISO 13485 and ISO 27001 aligned. Runs fully on-premise.

PythonBrother CNCISO 9001ISO 13485ISO 27001
Production Intelligence
📊
Real-Time OEE Production Display

Live factory floor dashboard displayed on shop floor TVs showing OEE (Overall Equipment Effectiveness), machine status, cycle times, and production targets in real time. Gives managers and operators instant visibility of production performance — no manual reporting required.

OEEReal-TimeShop FloorTV Display
Workforce Management
📅
Shift Schedule Display

Digital shift schedule board displayed on production floor TVs, allowing staff to view their rosters and shift assignments in real time. Eliminates paper-based notice boards and ensures the entire team always has up-to-date schedule information at a glance.

WorkforceTV DisplaySchedulingReal-Time
Safety & Compliance
🚨
Emergency Response Display

Dedicated emergency response information display installed on production and common area TVs. Shows evacuation procedures, emergency contacts, first aid locations, and muster point assignments — ensuring critical safety information is always visible and accessible to all staff.

H&S ComplianceEmergencyTV DisplaySafety
Staff Engagement
📰
Live News Dashboard

Live news and company updates dashboard installed in canteen, break rooms, or common areas. Displays real-time news feeds alongside company announcements, keeping staff informed throughout the workday. Can be installed on any company TV or screen.

Staff EngagementLive NewsCanteenTV Display
Corporate Communications
🏢
Lobby Information Display

Professional lobby display installed at company entrance showcasing achievements, certifications, live metrics, and visitor information. Creates a strong first impression for clients, auditors, and visitors while communicating company values and capabilities.

CorporateLobbyVisitor ExperienceTV Display
Finance Automation
📊
PDF-to-XLSX Converter

Desktop application that parses complex payment advice PDFs (DePuy/J&J format) into clean Excel reports — one invoice per row, auto-sum rows, formatted and ready for finance review. Built with PyMuPDF + CustomTkinter.

PythonPyMuPDFCustomTkinterPyInstallerExcel
CNC / Quality
🔬
CNC DHR Barcode Verification

Hardware-level barcode verification mechanism using R[199] as a tamper-prevention flag on Twin Spindle CNC machines. OPC UA write access verified via UaExpert across both Sinumerik namespaces.

OPC UASinumerikPLCUaExpert
Industrial Monitoring
📺
Tab Rotate Dashboard Display

Configured Chrome-based rotating dashboard system cycling four internal monitoring URLs (Grafana, Seq) at 5-minute intervals — giving shop floor managers always-on visibility of production and system health.

GrafanaSeqChromeJSON Config
SaaS / Web App
🏪
ShopKiosk SaaS Platform

Full-stack shop floor kiosk platform built with FastAPI + PostgreSQL backend and React frontend. Designed for operators to log production events, view work orders, and interact with ERP data from the shop floor.

FastAPIPostgreSQLReactDocker
ERP Integration
🔗
Power Automate + Epicor Integration

Automated workflows connecting Epicor ERP to business processes via Power Automate. Includes digital form routing, approval chains, and data sync between Paudies/Treaty Digital systems and the ERP API.

Power AutomateEpicor APIRESTWorkflow
Let's Work Together

Get in Touch

Ready to discuss a project, request a demo, or just have a question? We'd love to hear from you.

Ready to Build
Something Precise?

Whether you need a CNC verification system, custom industrial software, or IT infrastructure support — we're here to engineer the right solution for your facility.

✉️
Email
info@vrtech.ie
💼
LinkedIn
Vinicius Raphael — VRTech
📍
Location
Ireland 🇮🇪 · Remote Worldwide

Demo Requests: We offer a live demonstration of the Attune Bearing Parsing System via video call, or on-site at your facility. Mention your CNC model and production volume when reaching out.

Your data is never shared or sold. We typically respond within 24 hours.