Industry 4.0 Solutions

Industrial IT
Precision Built
for Manufacturing

VRTech delivers custom automation software, CNC verification systems, and IT infrastructure tailored for precision manufacturing environments. From shop floor to enterprise — we build it, deploy it, support it.

⚙ CNC Program Scanner View Portfolio
10+
Years in Industrial IT
v3.5
CNC Scanner Live
100%
Quality Compliant
VRTech Logo
Who We Are

Industrial IT
Without Compromise

VRTech Industrial Automation was founded in 2016 with a clear purpose: deliver enterprise-grade technology solutions to manufacturing environments where reliability, traceability, and precision are non-negotiable.

We specialize in bridging the gap between shop floor operations and digital systems — building custom software, integrating CNC machinery, and hardening IT infrastructure for companies that cannot afford downtime.

Every solution we deploy is engineered to meet industry quality standards, from DHR documentation to barcode verification, ensuring your operations stay audit-ready at all times.

VR
Vinicius Raphael (Vinny Raphael)
Co-Founder & Lead Engineer · VRTech IT Management
🔗 LinkedIn Profile
🔩

Shop Floor Integration

OPC UA, CNC connectivity, barcode systems, and real-time machine data — all seamlessly integrated into your existing workflow.

🛡️

Quality & Compliance Ready

Every system we build includes DHR documentation, audit trails, and traceability features designed to satisfy AS9100 / ISO 13485 inspections.

⚡

Custom Software Development

No off-the-shelf limitations. We engineer tools precisely for your processes — from finance automation to CNC program verification.

🌐

IT Infrastructure & Support

Full IT support covering networks, systems, monitoring dashboards, and secure remote access for industrial environments.

What We Do

Core Services

End-to-end technology services engineered for the demands of modern manufacturing.

⚙️

CNC & Machine Integration

OPC UA connectivity, Sinumerik CNC interfacing, barcode scan verification, and program management systems for twin-spindle and multi-axis machines.

💻

Custom Software Development

Desktop and web applications built for manufacturing — including PDF-to-XLSX converters, DHR automation, kiosk systems, and ERP integrations.

📊

Industrial Monitoring & Dashboards

Real-time Grafana-based dashboards, log aggregation with Seq, and rotating display systems for live shop floor visibility.

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IT Security & Infrastructure

Secure network design, endpoint hardening, VPN setup, and security-by-design principles applied to every system we deploy.

🔗

ERP & Systems Integration

Power Automate workflows, Epicor API connections, and custom middleware connecting your shop floor data to business systems.

📋

Quality & Documentation Systems

DHR paperwork automation, barcode-gated process controls, audit-ready traceability, and digital quality management tools.

⚙ Commercial Product · Available Now

CNC Program
Scanner v3.5

// VERSION 3.5 · PRODUCTION-READY · DEPLOYED AT TECOMET

A precision CNC program verification system that enforces quality gates at the machine level. Before any CNC program runs, operators must scan and verify the correct barcode — creating a tamper-proof, auditable link between the physical part, the DHR, and the machine program.

  • ▶Barcode scan verification before every CNC program execution
  • ▶OPC UA integration with Sinumerik CNC controllers (NS1 + NS2)
  • ▶Tamper-prevention flag via R[199] register — cannot be bypassed by operator
  • ▶Real-time audit trail — every scan, rejection, and override logged
  • ▶DHR (Device History Record) paperwork automation
  • ▶Compatible with SW Twin Spindle & FactoryWiz systems
  • ▶Designed for AS9100D / ISO 13485 compliance environments
  • ▶Engineer handoff documentation & manual test procedures included
Request a Demo Talk to an Engineer
CNC_Program_Scanner_v3.5.exe
🖥️
[ SCREENSHOT PLACEHOLDER ]
Upload via Admin → Site Settings → CNC Screenshot
Target Market

Ideal for small and medium-sized manufacturers using Siemens Sinumerik CNC machines who need a cost-effective, shop-floor-ready quality gate system without enterprise licensing costs.

100%
Program verification before execution
0
Unauthorized program runs possible
v3.5
Latest stable release, production proven
✓ Live Deployment · Case Study

How Tecomet Achieved Zero Unauthorized CNC Runs

Tecomet

The Challenge

Tecomet — a precision manufacturer of medical device implants and aerospace components operating under strict AS9100D and ISO 13485 quality standards — needed an airtight method to prevent unauthorized CNC programs from running on their Twin Spindle machines. Any wrong program execution risked scrapping high-value titanium implants and failing DHR traceability audits.

The VRTech Solution

  • Deployed CNC Program Scanner v3.5 on all Twin Spindle cells
  • OPC UA integration direct to Sinumerik controllers (Namespace 1 & 2)
  • R[199] tamper-prevention register — enforced at the PLC level
  • Full DHR scan-to-run workflow automated
  • Engineer handoff documentation and manual test protocol delivered
  • System running in production — zero incidents since deployment
✓ Live
Running in Production
0
Incidents Post-Deployment
AS9100D
Quality Standard Compliant

Tecomet is a global precision manufacturer serving medical device OEMs and aerospace prime contractors. tecomet.com ↗

Quality & Compliance

Built for Regulated Manufacturing Environments

📋
DHR Automation
Device History Record paperwork generated automatically per scan cycle
🔍
Full Audit Trail
Every scan, rejection and override logged with timestamp and operator ID
⚙️
AS9100D Ready
Designed to satisfy aerospace quality management system requirements
🏥
ISO 13485 Ready
Medical device manufacturing traceability requirements met by design
🔒
Tamper-Proof
R[199] PLC register prevents any operator bypass at the hardware level
📄
Test Protocols
Full manual test procedure and engineer handoff documentation included
🔗
OPC UA Certified
Verified via UaExpert — both Sinumerik namespaces write-confirmed
📦
[ ISO Placeholder ]
Add your ISO certifications here — ISO 9001, IATF 16949, etc.
Ready to Eliminate Program Errors?

Get CNC Program Scanner v3.5
Working in Your Facility

Available for small and medium manufacturers. We handle installation, integration, and training. Pricing tailored to your number of CNC cells.

Request Demo & Pricing Ask a Question
Our Work

Project Portfolio

A selection of custom solutions deployed across industrial and manufacturing environments.

⭐ Flagship Product
⚙️
CNC Program Scanner v3.5

Barcode-gated CNC program verification system with OPC UA integration. Deployed at Tecomet for AS9100D / ISO 13485 compliance. Prevents unauthorized program execution at the PLC level.

OPC UASinumerikFactoryWizDHRAS9100D
Finance Automation
📊
PDF-to-XLSX Converter

Desktop application that parses complex payment advice PDFs (DePuy/J&J format) into clean Excel reports — one invoice per row, auto-sum rows, formatted and ready for finance review. Built with PyMuPDF + CustomTkinter.

PythonPyMuPDFCustomTkinterPyInstallerExcel
CNC / Quality
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CNC DHR Barcode Verification

Hardware-level barcode verification mechanism using R[199] as a tamper-prevention flag on Twin Spindle CNC machines. OPC UA write access verified via UaExpert across both Sinumerik namespaces.

OPC UASinumerikPLCUaExpert
Industrial Monitoring
📺
Tab Rotate Dashboard Display

Configured Chrome-based rotating dashboard system cycling four internal monitoring URLs (Grafana, Seq) at 5-minute intervals — giving shop floor managers always-on visibility of production and system health.

GrafanaSeqChromeJSON Config
SaaS / Web App
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ShopKiosk SaaS Platform

Full-stack shop floor kiosk platform built with FastAPI + PostgreSQL backend and React frontend. Designed for operators to log production events, view work orders, and interact with ERP data from the shop floor.

FastAPIPostgreSQLReactDocker
ERP Integration
🔗
Power Automate + Epicor Integration

Automated workflows connecting Epicor ERP to business processes via Power Automate. Includes digital form routing, approval chains, and data sync between Paudies/Treaty Digital systems and the ERP API.

Power AutomateEpicor APIRESTWorkflow
Let's Work Together

Get in Touch

Ready to discuss a project, request a demo, or just have a question? We'd love to hear from you.

Ready to Build
Something Precise?

Whether you need a CNC verification system, custom industrial software, or IT infrastructure support — we're here to engineer the right solution for your facility.

✉️
Email
[ YOUR EMAIL PLACEHOLDER ]
 💼
LinkedIn
Vinicius Raphael — VRTech
📍
Location
Ireland 🇮🇪 · Remote Worldwide

⚙ CNC Scanner Demo Requests: We offer a live demonstration of CNC Program Scanner v3.5 via video call, or on-site at your facility. Mention your Sinumerik controller model when reaching out.

Your data is never shared or sold. We typically respond within 24 hours.